Enhancing tribological system performance through intelligent data analysis and predictive modeling: A review
DOI:
https://doi.org/10.31891/2079-1372-2025-117-3-49-61Keywords:
tribological system, technical condition monitoring, modeling and forecasting, friction, wear, artificial intelligence, machine learningAbstract
The article presents a systematic analysis of the application of information technologies in tribology, including traditional methods, machine learning and artificial intelligence. The main goal of the study is to generalize and classify tribological informatics methods to improve the efficiency of tribological process analysis. The methodology is based on a review of key algorithms (ANN, support vector machines, K-nearest neighbors, random forest methods), determining their role in tribological research and analyzing information aimed at monitoring the technical condition, predicting behavior and optimizing tribological systems. It is determined that the use of artificial intelligence and machine learning algorithms significantly improves the accuracy of tribological system diagnostics, allows predicting their operational life and optimizing the operating parameters of tribological systems and machine mechanisms. A classification of tribological informatics methods is presented according to their functions: regression, classification, clustering, dimensionality reduction. This makes it possible to determine the most effective approaches for different types of tribological analysis. The practical focus of using intelligent modeling methods is the possibility of integrating the obtained results into production processes, which contributes to increasing the reliability of mechanical systems, reducing the costs of their maintenance and creating more accurate methods for predicting tribological characteristics, properties and tribological efficiency of the functioning of system components and assemblies of machines and mechanisms. It is shown that triboinformatics opens up new prospects for improving tribological research, providing more accurate monitoring, effective forecasting and optimization of tribological systems.
References
Zhang Z N, Yin N, Chen S, Liu C L. Tribo-informatics: Concept, architecture, and case study. Friction 9(3): 642-655 (2021)
Yin N, Xing Z, He K, Zhang Z. Tribo-informatics approaches in tribology research: A review. Friction 11(1): 1–22 (2023)
Marian M, Tremmel S. Current trends and applications of machine learning in tribology—A review. Lubricants 9(9): 86 (2021)
Paturi U M R, Palakurthy S T, Reddy N S. The role of machine learning in tribology: A systematic review. Arch Comput Methods Eng 30: 1345–1397 (2023)
Sose A T, Joshi S Y, Kunche L K, Wang F, Deshmukh S A. A review of recent advances and applications of machine learning in tribology. Phys Chem Chem Phys 25(3): 456–472 (2023)
Yin N, Yang P, Liu S, Pan S, Zhang Z. AI for tribology: Present and future. Friction 12: 1060–1097 (2024)
Rosenkranz A, Marian M, Profito F J, Aragon N, Shah R. The use of artificial intelligence in tribology—A perspective. Lubricants 9(1): 2 (2021)
Profito F J, Rosenkranz A. Artificial intelligence in tribology: Current status and future perspectives. Tribology International 174: 107005 (2022)
Gropper D, Wang L, Harvey T J. Hydrodynamic lubrication of textured surfaces: A review of modeling techniques and key findings. Tribology International 94: 509–529 (2016)
Bitrus S, Velkavrh I, Rigger E. Applying an adapted data mining methodology (DMME) to a tribological optimisation problem. Data Science – Analytics and Applications: 38–43 (2021)
Berman D, Deshmukh S A, Erdemir A, Sumant A V. Macroscale superlubricity enabled by graphene nanoscroll formation. Science 348(6239): 1118–1122 (2015)
Hölscher H, Ebeling D, Schwarz U D. Friction at atomic-scale surface steps: Experiment and theory. Phys Rev Lett 101(24): 246105 (2008)
Aulin V V, Kovalov S G, Hrynkiv A V, Varvarov V V. Algorithm for optimizing the reliability of functioning and efficiency of the use of production equipment using artificial intelligence methods. Central Ukrainian Scientific Bulletin. Technical Sciences 10(41), Part I: 60–67 (2024) [in Ukrainian]
Aulin V V, Kovalov S G, Hrynkiv A V, Varvarov V V. Increasing the reliability and efficiency of production lines using artificial intelligence methods, using acoustic signal monitoring. Central Ukrainian Scientific Bulletin. Technical Sciences 10(41), Part II: 142–151 (2024) [in Ukrainian]
Kovalov S G, Kovalov Yu G. Features of the implementation of the artificial neural network model by hardware means. Science and Technology Today 6(34): 1131 (2024) [in Ukrainian]
Kovalov S G. Optimization of production time using the reinforcement learning method as a particular case of improving the efficiency of automated production lines. Central Ukrainian Scientific Bulletin. Technical Sciences 11(42), Part I: 198–205 (2025) [in Ukrainian]
Jia D, Duan H T, Zhan S P, Jin Y L, Cheng B X, Li J. Design and development of lubricating material database and research on performance prediction method of machine learning. Sci Rep 9(1): 20277 (2019)
Xie H B, Wang Z J, Qin N, Du W H, Qian L M. Prediction of friction coefficients during scratch based on an integrated finite element and artificial neural network method. J Tribol 142(2): 021703 (2020)
Liu X, David I. AI Simulation by Digital Twins: Systematic Survey, Reference Framework, and Mapping to a Standardized Architecture. J Softw Syst Model (2025)
Chang H C, Borghesani P, Peng Z X. Automated assessment of gear wear mechanism and severity using mould images and convolutional neural networks. Tribology International 147: 106280 (2020)
Luo D B, Fridrici V, Kapsa P. A systematic approach for the selection of tribological coatings. Wear 271(9–10): 2132–2143 (2011)
Šabanovič E, Žuraulis V, Prentkovskis O, Skrickij V. Identification of road-surface type using deep neural networks for friction coefficient estimation. Sensors 20(3): 612 (2020)
Van Rossum G, Drake F L. Python 3 Reference Manual. Python Software Foundation (2009)
Abadi M et al. TensorFlow: Large-scale machine learning on heterogeneous systems. arXiv preprint arXiv:1603.04467 (2016)
Paszke A et al. PyTorch: An imperative style, high-performance deep learning library. NeurIPS 32: 8024–8035 (2019)
Virtanen P et al. SciPy 1.0: Fundamental algorithms for scientific computing in Python. Nat Methods 17: 261–272 (2020)
Hunter J D. Matplotlib: A 2D graphics environment. Comput Sci Eng 9(3): 90–95 (2007)
Hasan M S, Kordijazi A, Rohatgi P K, Nosonovsky M. Triboinformatic modeling of dry friction and wear of aluminum base alloys using machine learning algorithms. Tribol Int 161: 107065 (2021)
Wu D Z, Jennings C, Terpenny J, Gao R X, Kumara S. Tool wear prediction using random forests. J Manuf Sci Eng 139(7): 071018 (2017)
Zhang Z H. Introduction to machine learning: k-nearest neighbors. Ann Transl Med 4(11): 218 (2016)
König F, Sous C, Chaib A O, Jacobs G. Machine learning based anomaly detection and classification of acoustic emission events for wear monitoring in sliding bearing systems. Tribol Int 155: 106811 (2021)
Chimeno-Trinchet C, Murru C, Díaz-García M E, Fernández-González A, Badía-Laíño R. AI and FTIR spectroscopy for evaluating lubricant degradation. Talanta 219: 121312 (2020)
Kilundu B, Dehombreux P, Chiementin X. Tool wear monitoring by machine learning techniques and singular spectrum analysis. Mech Syst Signal Process 25(1): 400–415 (2011)
Yuan W, Chin K S, Hua M, Dong G N, Wang C H. Shape classification of wear particles by image boundary analysis using machine learning algorithms. Mech Syst Signal Process 72–73: 346–358 (2016)
Borjali A, Monson K, Raeymaekers B. Predicting the polyethylene wear rate in pin-on-disc experiments in the context of prosthetic hip implants: Deriving a data-driven model using machine learning methods. Tribol Int 133: 101–110 (2019)
Moder J, Bergmann P, Grün F. Lubrication regime classification of hydrodynamic journal bearings by machine learning using torque data. Lubricants 6(4): 108 (2018)
Zhang H, Nguyen H, Bui X N, Pradhan B, Asteris P G, Costache R, Aryal J. A generalized artificial intelligence model for estimating the friction angle of clays in evaluating slope stability using a deep neural network and Harris Hawks optimization algorithm. Eng Comput: 1–14 (2021)
Thankachan T, Soorya Prakash K, Kavimani V, Silambarasan S R. Machine learning and statistical approach to predict and analyze wear rates in copper surface composites. Met Mater Int 27(2): 220–234 (2021)
Bellotti M, Wu M, Qian J, Reynaerts D. Tool wear and material removal predictions in micro-EDM drilling: Advantages of data-driven approaches. Appl Sci 10(18): 6357 (2020)
Kronberger G, Kommenda M, Lughofer E, Saminger-Platz S, Promberger A, Nickel F, Winkler S, Affenzeller M. Using robust generalized fuzzy modeling and enhanced symbolic regression to model tribological systems. Appl Soft Comput 69: 610–624 (2018)
Hamrol A, Tabaszewski M, Kujawińska A, Czyżycki J. Tool Wear Prediction in Machining of Aluminum Matrix Composites with the Use of Machine Learning Models. Materials 2024, 17(23): 5783.
Cardoz B et al. Tool wear classification using vibration signals and RF. Int J Adv Manuf Technol 126: 3069–3081 (2023)
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Problems of Tribology

This work is licensed under a Creative Commons Attribution 4.0 International License.